Thanks UU. I will go through your tips on healthy belt tension and lubrication. (would be great if someone could upload an mp3 to youtube maybe so we can hear happy belt plucking music!).
I switched from .4 to .3 nozzle just to follow a 9/16/12 Joergen NYC tip. Willing to try anything! He said then:
"It is a known issue (if you have rules out belt slack and good enough infill/overlap) with cura and slic3r. less so with cura, more so with previous releases of slic3r.
you can try a couple of things: reduce the number of outlines or the wall thickness, to trigger cura to use infill at that point. or increase the wall thickness and reduce the nozzle size until you see an extra inner loop filling the gap.
kisslicer doesn't have this problem, and I can't remember seeing this issue from netfabb, so you could give those 2 a try. "
Will go back to .4mm now since .3mm didn't seem to solve my issue anyway.
Yes, wall is infact 10mm (you can see in photo too) not 1mm. Having super high wall thickness is my way of having concentric circles in some parts and avoid any transition to infill at all. Doesn't work with this geometry tho.
Following up on my own slow printing idea for reduced delamination of the nylon. I started printing at 10mm. So slow... Happened to walk by after only a couple of layers and saw this:
Cura seems to build in these gaps which allow/promote the shrinkage problem that I see as the key.
UU, I respect that you don't think shrinkage is really the core problem. But how to explain then that the gap was worse when the part was printed more solidly (via 0.3mm nozzle setting)? Thanks.