I am expierencing some problems with my axes, thought maybe i can get some suggestions here.
For some time now i just can't get my prints to be correct. i think i have some problems with a backslash. When i print square part with a circle hole inside, it's dimensions are different in X-Y axes. I print part with dimensions X50xY25mm and a hole inside of 10mm. The final dimensions are: X49.65, Y19.5. Hole diameter in X is 9.8mm and in Y it's 9.4-9.5mm. Also the circles around holes and fill has some gaps. So i'm guessing it's a backslash problem.Here is my test piece:
Reassembled both axes completely, retightened all pulleys, checked belts. Still nothing. And it seems that the belt tension isn't so important, because if i tighten them normaly i get same results compared to really tight, when it's even to hard for steppers to move.
Anyway, i used dial gauge to measure my backlash. First, for the reference point i measured Z axis. Results are quite interesting...
It looks that i get backlash even with the Z axis, which is moving smoothly. I suppose it's because of the steppers and my ballscrew. E.g. i move stepper forward, then i command to move 1mm back with a feedrate of 50. So instead of 1mm i get only 0.83-0.87mm. Are therse numbers normal?
Next i've measured X axis. The belt i'd say wasn't very tight, you can hear a sound by taping it, but axis moves really easy and smootly, without any bumps. (if i tighten them more, i get runout by eccentric pulleys, then by pushing axis i can feel force difference, like half rotation it's easy and half - hard.) Here are the results:
Here after moving axis forward and then giving a command to move back by 1mm at 50 feedrate, i get movement of 0.74-0.86mm. Also for some reason all my measurements are a little bit smaller than given number, e.g. if i order to move 1mm it moves 0.93-0.99, but for this i'm thinking that my dial indicator wasn't horizontal.
Soo my question is, is this normal for X axis? After this test, i've tried tensioning all belts for X axis, but results were not improved, backlash decreased by 0.02mm, but then it was really hard to move the axis by hand. the movement was like vvvvVVVVvvvvVVVV, the force to move axis also then varies and the motor starts slipping.
i haven't yet measured Y axis, since my dial indicator fitting doesn't fit and my dial indicator is too high to hit the wall of my printer.