Hello all,
Finally needed to resort to the forum since I have been stuck for about 1 week now on trying to print ABS. Ok, so here is the problem:
I have been itching to print in ABS for a while. All of my PLA prints have come out great but ABS is a challenge. The heater bed I have created is a MK1 (the red one with a hole in the middle for a thermistor). I decided to use an Arduino and create my own heat bed control code and circuitry. This has been tested and works great (displays temp on LCD). It has been mounted and leveled on the printer. When all this was done, I purchased some ABS plastic from here: http://www.protoparadigm.com/3mm-abs/
It is the tangerine color one if that matters any. After recieving it, I tried out a first print. It extruded fine enough and it printed a few first layers of my model. But after layers, it did not stick well enough and began to lift off the bed (I think because the bed was not hot enough and the cooling fan messed it up). So I tried again....and again...and again... until it was barely extruding. So I figured I had a clog. No biggie, just took the nozzle, brass thread, and PEEK apart. I acetone bathed the brass parts and then torched them to 1300 degree F to vaporized the rest of the plastic. I took a look through a microscope and it seemed that both brass parts were clean.
I installed the parts again (well, after I re-tapped the PEEK, man that thing was initally threaded terribly) and tried to manually extrude. It seem to be fine but it was slow at a temp of 235 degree C. I don't know how ABS flows but it seemed it wasn't good enough. I pushed some plastic with a flat tipped screw and the ABS came out ok but it took a little force. I tried highering the temp but that turned the plastic brownish so I imiediately went back to 235, got the clean orange again. I tried printning and nothing what so ever comes out (well, hardly any, not enough to stick on the bed). I checked tthe stepper gear for the filament feed and I can manually move throughthe Bowden tube just fine. I tried pushing filament again and tried to print again, no go.
SO before I go an clean it again (I don't think its clogged though, more like a desperate attempt) is there some magic recipe I do not know about? I mean, I have read other threads and people have similar issues but don't seem to get around the issue. I'd like to get annother nozzle doesn't Ultimaker have other vendors in the world? Maybe near or at the US?
Has anyone been through the same problems and solved it?