[Ultimaker2 Hot-End]

The hot-end is OK, but it is limited to .4

If I have to swap the full hot-end instead of just the nozzle for material changes, that's going to be time-consuming.

Not planning to do something drastically different from the current hot-end. The only thing that buggs me is that it should be easier to swap from .4 to .6 or .8 for instance.

It might slightly affect max Z-height, so not too much worried about that configuration aspect.

Alternative, is building a Kossel Mini - Sounds like a plan as well.

 

[Ultimaker2 Hot-End]

Before I start investigating manufacturing one myself.

Did someone already create a more generic version of the UM2 hot end that could enable to easily change the nozzle size?

Have found several topics for UM1, nothing fir UM2. Thanks!

 

[A visual Ultimaker troubleshooting guide]

Nice, would have loved it a few months ago.

I definitely recommend it for people starting.

 

[Ultimaker2 Feeder System - Improvements and Ideas]

I'm a bit surprised by the amount of wear and tear you're getting at the bottom of the feeder. I just took a look at my printer and my filament doesn't touch the side of the feeder. Did you insert a piece of bowden in there?

 

Yes, inside. It does not stick outside,.. maybe it should.

I now moved the spool below the desk and the printer. The filament gets straight into the feeder. I'll check over time if this works.

I also have to do a few tests with PET and Nylon soon for a project. Maybe I'll try print the feeder in one of those materials.

 

[Ultimaker2 Feeder System - Improvements and Ideas]

Following-up, thanks EldRick for help on and instructions

E-Step with MK8 after measuring 100mm of filament extrusion has moved from 282 to 300, that's 1.06383 multiplier.

Very close to my empirical 106-108% increase in material flow.

 

[Ultimaker2 Feeder System - Improvements and Ideas]

Thanks EldRick, I'll try to change E-Steps and let you know.

And thanks for the retraction advise, my settings are off, but I was trying to solve the grind issue with the former pulley. Will restart fresh with your recommendation.

 

[Ultimaker2 Feeder System - Improvements and Ideas]

I have not checked E-Steps for now (not an expert), but I push Material Flow to 106%.

With Ultimaker filament and 106% material flow I already did about 1,5 spool of filament and 17+ hours prints.

Also, still trying to find the optinal retraction setting with MK8. If I find anything, I'll post here.

 

[Ultimaker2 Feeder System - Improvements and Ideas]

Just wanted to jump in and provide some feedback after weeks of printing with IRobertI's design.

The design works well, yet I still had issues from time to time. Either because of the filament being grinded, which happened some time during retraction.

I also found out that the filament was eroding the feeder.

At the bottom of it happens when the filament is pulled into the feeder. I printed a filament guide to avoid that issue.

On the left, is when the filament is retracted.

At that stage, I decided to reprint the full feeder once more. I also swapped that weird motor head in favor of a MK8.

As you can see the MK8 is way less harsh on the filament. On top of it, it guides the filament, which helps when printing with Flex PLA.

 

[Ultimaker2 Feeder System - Improvements and Ideas]

Moved to the new feeder as well.

5-6 hours of printing since without any issue.

I have to load the filament with more care though. When the filament gets into the nozzle, the motor is tough on the filament and grinds some.

 

[Feeder eating/destroying filament]

OK, I upgraded to iRoberti 's design

Since, I printed for 5-6 hours with no issues. Filament loading seems to be tough on the filament when hiting the nozzle in the head. So loading has to be done with extra caution.

But so far, much better ! Thanks iRoberti !

 

[Feeder eating/destroying filament]

Thanks Woofsplace and Dieselpower,

The topic you mentioned seems really spot on, looks like I need to do a feeder print and buy a few scews

 

[Feeder eating/destroying filament]

This is an UM2, the spring seems very hard indeed.

Because of this, I cannot plan any prints longer than a couple of hours.

I either get the the extruder grind the filament, or because of skipped steps, the head does not have enough material.

Any recommendations (spring type ?) on this would be most welcome, it is getting painful :(

 

[Feeder eating/destroying filament]

After dismantling the feeder twice and testing multiple settings, I managed to get it work smoothly for two hours,.. fingers crossed !

Thanks

 

[Feeder eating/destroying filament]

Getting a weird issue with the feeder.

Sometime instead of moving steadily forward, the filament is worn by the feeder and as a result the head does not get enough material.