furball

Thanks for the reply pm_dude I shall try your suggestions next time I print.

The results with my UM2 have been really good and I am printing 100% solid ABS however my final layers end up globular and melted. This is a problem as these layers often have detail. I don't know which route to take to solve the issue , can anyone help? My settings are Speed 20mm/s, Layer height 0.1mm, enable retraction, no fans, Min layer time 10 sec. I hope the following pictures help.

Just used the full 'Atomic' method and my UM2 is printing like a dream, thanks to this great forum.

Finally got my Ultimaker 2 and have started printing ABS with 100% infill using Daid's baseline settings. I have lowered the print speed to 20mm/s, set the fans to come on at 2mm and allowed for 0.5mm extra material all round for finishing. Layer thickness 0.06mm. Had a few minor issues with Cura but checking the layers in the display everytime prevented a lot of missprints. The only output issue I have so far is, if I have a small raised detail say a 1mm diameter cylinder sticking up 1 or 2mm from the surface all I get is mush. I have tried cool head retraction but no luck. Bed levelling is

So did I..... :oops:

At present I sculpt a master in an epoxy putty called Milliput which is then used to create a cold cure silicone rubber mould from which I cast a rough metal master. The metal master has a lot of distortion and requires a lot of finishing before it is ready to make a vulcanised production mould from. The plan is to use the UM2 to print a finished master from which I can make a vulcanised mould. This will save a lot of time. So far tests look promising. For more details on the current origination process the best place to look is my blog. http://www.pewteraircraft.com/NEW%20RELEASES/blog.htm

Thanks for the settings that gives me a baseline to work from. I would expect even at 100% infill the possibility of some trapped air hopefully a high wall thickness will help. Prints will be made at the highest resolution, as I will only need one print for mouldmaking. We are experiminting with different rubbers, temperatures and pressures at the momment to place less structural demands on the print.

Thanks for the reply - looks like I'll be ordering a UM2 then. :-P I am going to use the ABS print as a master to make vulcanised rubber moulds from which I can cast pewter aircraft. The ABS has to withstand the vulcanising process which requires high tempertures and pressures. Tests so far show that ABS prints with less than 100% filll disintegrate. The captive air expands and colapses the print during the vulcanising process. 100% solid PLA remains intact so I need something that prints 100% solid ABS ......UM2 :cool:

Hi everyone. Having spent a long time researching the market I am about to buy an Ultimaker 2 to help origination of our range of pewter aircraft http://www.pewteraircraft.com . I need to print in ABS with 100% infill to create masters for our mouldmaking process. My question is; I know cura allows fill to be set at 100% but is the print totally solid? If the print were cut in half would there be any air inside? Thanks for your help guys.

This material 'PEEK' might be suitable? http://www.directplasticsonline.co.uk/PEEKRod%20The%20data%20sheet%20looks%20interesting.