Hi everyone. First post on the forum.
I have a Printrbot Simple Metal and I have been working with Cura.
Cliff Notes: Cura adds infill behind curved layers that is screwing up my prints, and the walls have a "rippled" look to them.
This issue affects any model that has curves, but this is the specific one I'm using for testing: http://www.thingiverse.com/thing:371177. The model has long curves, small curves, overhangs, and fine detail.
I was getting blobs randomly all over the print and vertical ripples all over.
FRONT: http://i.imgur.com/u1eEueU.jpg
REAR: http://i.imgur.com/NxBr1DZ.jpg
Bad Overhangs: http://i.imgur.com/1r1wvHa.jpg
Initially, I tweaked virtually every variable independently (temperature, filament quality (I have tried cheap and expensive), E-steps (adjusted down +/- 5%, 10%), acceleration, infill, speed, retraction distance and speed, etc). Nothing solved the issue.
Finally, I looked at the tool path in Cura around the area where the warts were worst. This is what I find (Red = outer shell, Green = inner shell, Yellow = infill):
"Evil Infill": http://i.imgur.com/41gYtlP.png
Another Angle: http://i.imgur.com/dV1TqJU.png
Cura is adding zig-zag infill (yellow) on the inner shell to support layers above it. The warts appear on the outside wherever Cura puts it on the inside.
This is what the interior looks like printed with Cura: http://i.imgur.com/Z2jmDxP.jpg
Slic3r does not do this: http://i.imgur.com/9yRi8pq.png
And, as a result, the outcome is cleaner: http://i.imgur.com/w8AfBjf.jpg
Comparison of the two results, upside-down showing the overhangs: http://i.imgur.com/NgNrexK.jpg
Today I upgraded from 14.21 --> 15.01, but i'm getting similar issues.
I printed several models with 0% infill, and all the jagged mess is still in there.
I can post more pictures if needed.
What can I do about this?