Hi all,
I have an Ultimaker Original that started skipping steps on long prints (10+ hours) a few months back. Since then, I've tried everything I could think without making much of a difference. Pretty much the only thing I haven't tried is swapping the steppers. When it skips, it's a bunch of steps at once, like the driver overheats and shuts down. My test case is a 20+ hour print, slow, at 40 microns, so that I don't waste too much filament. I always oil the axes first, movement is smooth all over, no obvious binding. It always skips on the X-axis.
- Replacing the stepper drivers, swapping X & Y - no change, same problem on the X axis.
- Tuning stepper drivers, lowering or increasing the current, no noticeable difference until it's raised too much and it skips more.
- Loosening the belts, long ones and short ones.
- Marking the bushings and rods, to make sure nothing slips - they're not slipping.
At this point I'm out of ideas, I'd swap the steppers if it wasn't such a pain, but I'm not even sure it's possible for the stepper itself to cause this. I did build my own firmware a while back (custom heated bed), but this was long before the problem started and I haven't touched it since.
Any ideas? At this point I'd probably hook up a thermistor to stepper driver heatsinks and start logging the temperature, just to confirm that the drivers are really overheating.