First I want to start by saying I have been working on this issue for 10 days and I still can't figure this out. First some information about me, yes I am new to 3D printing and designing 3D models so mostly I think that is what the issue is. I am trying to design and print a vaping mechanical box mod case. The battery sled I printed is perfect, the lid prints perfectly but the box not so much. I have some pictures of what is going on:
I am using Solidworks 2016, the holes are for the 510 connection, firing button and I still need to add more features. I have been trying to use Meshmixer, NetFabb Cloud Service for repairing models and I still get the same result. I have exported the STL file with incredible detail to create a file 130MB to as low as the triangle count can go. Honestly the best print I had was with the lowest STL settings. The pictures are of the print AFTER I used the NetFabb repair service. I understand I have a lot to learn and my issue is not printer related but I am assuming it is my 3D design itself as it is not watertight. I am just not experienced enough to fix it. I know the issue comes up on layer 44, I am still trying to figure out the Gcode, for some reason at the beginning of the cutouts it just will not print the wall.
In Cura I inspect with the X-Ray view and I have gone through every layer. It shows that it SHOULD be printing the wall where it is supposed to be. That's what really throws me off because Cura visibly shows it should be printing 100%. Here are my printer settings right now. I have been experimenting with various settings but this is what I am using with PLA:
Again I have been searching and experimenting for some time now and I am losing hope. Can someone point me in the right direction? I can even send you my file for the 3d parts I am having issues with. I want to get it fixed so it will print properly but I also want to learn how to fix it. Just every search I conduct on making watertight 3D models just point to the darn netfabb cloud service and it does not work. If it's a setting issue I think I have adjusted every setting and have printed 40 of these boxes with walls missing. If there is someone out there proficient and willing to teach I am all ears. Heck I would pay for lessons at this point, yes I am getting desperate. Thanks for any help!