I knew there was something I forgot to mention...I don't believe moisture is the issue. We keep the nylon stored in vapor barrier bags with desiccant. When extruded, the nylon doesn't show any of the tell tale signs of moisture, e.g., bubbles, popping noise, wisps of smoke/water vapor, etc. While we are located in the muggy North Carolina, we are in an academic library whose HVAC/climate control is outstanding due to the nature of our collections.
In this case, I'm more inclined to think that the filament itself sucks, or we need to do a better job of adjusting the filament profile.