I needed some force to push my termocouple in. I haven't been able to do it by hand, i used pincers. You can try that too but you need to be VERY careful because you could damage the two tiny wires: you want to push the cylinder in without putting pressure to the flat end that contains them.
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Daid 304
1) The fitting problem sounds like a mechanical problem. The hole could be too small, or the thermocouple slightly to big. If you have access to a proper machine shop you maybe you could drill out the hole slightly. But remember, the thermocouple needs to make good contact with the block for a proper reading.
Else, contact [email=sales@ultimaker.com]sales@ultimaker.com[/email] for replacement parts.
2) Most likely, yes. Else your printer head will leak from the sides.
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