Ironing Issues

[annahenry 0]

Hello,

 

I'm having ironing issues on this part. It begins ironing the left side fine, then it just becomes very rough. I printed a second piece incase there was a screwup, but it had the exact same pattern. Here are my settings. Everything else I left default in Cura:

Settings:

• PLA
• Standard Quality (using 0.4mm nozzle)
• Supports (there's a hole on the bottom the needs supports)
• 20% Infill
• Z Seam in sharpest corner and hidden
• Monotonic Top/Bottom Order
• Monotonic Ironing (only highest layer)
• Adaptive Layers

 

Thanks for the help!

 

[GregValiant 1,245]

In the "rough" part I'm seeing some checkerboard pattern.  You didn't mention the printer but if it's a non-Ultimaker printer did you happen to calibrate the E-steps?

If the top layer is under-extruded you could try turning UP the "Ironing Flow" to compensate at least a little.  I'm guessing that this is the problem so try turning the Ironing Flow up to 13%.

If the top layer is over-extruding, you could try turning DOWN the "Ironing Flow" to compensate.  For a reference I run "Ironing Flow" at 7%.

When the combination is an over-extruded top layer coupled with too much extrusion during ironing ridges develop as the nozzle starts to bulldoze material and make a mess.

 

[annahenry 0]

It's an Ender 3 V2. I haven't calibrated it, I'll try that.

 

How can you tell visually if it's under-extruded vs over extruded?

 

Thank you!

[GregValiant 1,245]

The top layer (without ironing) is pretty good for checking.  Use a magnifying glass and look at it.  If you can see a checkerboard and the layer below the top layer is visible through gaps (in the top layer) then it's under-extruding.  Each extrusion should be nicely welded to the adjacent extrusion.

If the extrusions show ridges between them then it is likely over-extruding.

A lot of printers need the E-Steps calibrated.  It isn't a difficult process and I'm sure CHEP has a video on YouTube on his Filament Fridays channel.  When the gcode asks for "X" amount of filament then exactly X amount needs to be delivered.  If it is more than X then there is over-extrusion and when there is less than X then it is under-extrusion.