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· How to make Cura overfill rather than underfill?
You might need to make all settings visible (or just search for it), but you want to set Experimental > Slicing Tolerance to Inclusive. This will make Cura's calculations always round up so that the end result is at least as big as the original model.
(If that works, you can stop reading here)
If that doesn't work (and it should work in theory, but with computers "in theory" and "what really happens" have no guarantee of being the same thing), I'm guessing by the screenshot that the grey part comes to a sharp point? Obviously 3D printers aren't good at doing them since you can't print infinitely thin, but you can also try adjusting Walls > Minimum Feature Size to a really small number (I usually run with it set at 0.1mm, but if you're going really thin you could try something like 0.001mm) and Walls > Minimum Thin Wall Line Width to about half your nozzle size (most printers come with a 0.4mm nozzle stock, so most likely 0.2mm). That would that for any feature larger than 0.001mm it prints it using a 0.2mm line - not a great idea most of the line (you don't want to be printing lines way thicker than the tiny details they'd try to represent) but if you want to try and fill an area it might help.
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Here comes Cura 5.9 and in this stable release we have lots of material and printer profiles for UltiMaker printers, including the newly released Sketch Sprint. Additionally, scarf seams have been introduced alongside even more print settings and improvements. Check out the rest of this article to find out the details on all of that and more
We are happy to announce the next evolution in the UltiMaker 3D printer lineup: the UltiMaker Factor 4 industrial-grade 3D printer, designed to take manufacturing to new levels of efficiency and reliability. Factor 4 is an end-to-end 3D printing solution for light industrial applications
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You might need to make all settings visible (or just search for it), but you want to set Experimental > Slicing Tolerance to Inclusive. This will make Cura's calculations always round up so that the end result is at least as big as the original model.
(If that works, you can stop reading here)
If that doesn't work (and it should work in theory, but with computers "in theory" and "what really happens" have no guarantee of being the same thing), I'm guessing by the screenshot that the grey part comes to a sharp point? Obviously 3D printers aren't good at doing them since you can't print infinitely thin, but you can also try adjusting Walls > Minimum Feature Size to a really small number (I usually run with it set at 0.1mm, but if you're going really thin you could try something like 0.001mm) and Walls > Minimum Thin Wall Line Width to about half your nozzle size (most printers come with a 0.4mm nozzle stock, so most likely 0.2mm). That would that for any feature larger than 0.001mm it prints it using a 0.2mm line - not a great idea most of the line (you don't want to be printing lines way thicker than the tiny details they'd try to represent) but if you want to try and fill an area it might help.
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