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Actually, I'm using Octoprint, so I'm going directly from my PC to Octoprint, and not writing to an SD card. Using Cura 4.8.0, there's not a problem, so it's not the file system. After clearing my head this morning, I went back into 15.04.6 to see if anything in the settings might have changed that could be causing the problem, and I found it. Somehow, the number of extruders had changed from 1 to 5! I reset it to 1 and checked it out, and that was the problem. Duh! Thanks for your help!