Hey Guys,
I have been having a small problem with my Ultimaker 2 and i was wondering if you could offer some assistance.
Quick background, got the machine last week done a couple of test prints but i have run into a small issue.
Overall the prints have been great and i have been majorly impressed but i have noticed a small issue. On the right hand side of the prints there occasionally crops up an issue in areas that require support..or building out from the edge.
I first noticed it on the Ultimaker robot default file, the right hand 'ear cup' has some flaws.
Image 1 - Left ear, fine: http://imgur.com/N9khP4Z,Dp2AhfN#0
Image 2 - Right ear, not fine: http://imgur.com/N9khP4Z,Dp2AhfN#1
I assumed this may be an issue with the file (silly me) but when i started another model today.
Here are some WIP that shows the same defect creeping in.
Album showing problem: http://imgur.com/a/Uyy48
As you can see the left most fin is perfect, crisp clean line but the others have a slight wibbly section. I am unsure how to proceed, being relatively inexperienced. I thought maybe supports might help but then having one fin fine seems to go against that logic.
Having finished the model i can highlight the defects in more details. Pictures in this album: http://imgur.com/a/AK6mU
As you can see in the first two images the bit at the top of the fins (printed first as upside down) there appears to be a major issue that is not present on the other fin. We also see some excess flash and almost laddering on parts of the vertical structure. Observation during printing showed that this excess was in the place where the printhead stopped and started (i.e. it would do a loop around and the start/stop point of the loop would have the notch on the side)
I am using standard settings:
PLA 2.8mm
0.1mm layer height
0.8mm shell thickness
0.6 Bottom/Top Thickness
15% Fill
50mm/s print speed
5 sec minimal layer time
cooling fan
nozzle temp 210C
Bed temp 70C
Any help would be greatly appreciated.
Also as a side, anyone have any amazing tips for bed levelling other than the eyeball/paper guess work method.
Many thanks.
Josh