Trying to print the PlanePrint thinwall wing test part in anticipation of building their Notos. https://www.planeprint.com/notos
Printer - Prusa Mk3S, diamondback 0.4mm nozzle, 0.25mm layer height, with Polymaker LW-PLA (pre-foamed).
I have no problem printing this material normally, but have run into an odd issue. This part (and most of the plane) is designed as a surface, so it can only be sliced using experimental Surface mode in 4.12.1. I have mostly move to PrusaSlicer, but the single wall surface design cannot be sliced in PS.
I was struggling to get the underside of the angled flat wall solid. It was underextruding, I believe, leaving tons of holes in the small triangular flat surface. Despite the appearance of the part, prior to cleaning it up, I am having zero issues with stringing. Internal parts are clean.
Per Rene at PlanePrint, I've increased the retraction prime amount to as high as 1.5 to get the angled wall to fill completely. At the Z seam I can watch the print head actually print this weird wall perpendicular to the Z seam, despite it not being visible in the slicing preview movements. As I increased retraction prime amount from 0 to 0.3 to 0.5 to 1.0 to 1.5 I've seen this weird wall extend further and further out from the actual wing part. The weird wall is actually a full wall thickness thick. Temp makes no difference. I've run it from 200C (where it normally likes to print this material) all the way up to 235C.
In the cleaned-up part, you can see the underside of the triangular wall. The slot in the back vertical wall is for a hinge to be inesrted
I have not seen similar defects in image searches I've done. Any idea what causes it and what to do about it?