Hello everyone.
Rest at ease, while this is my first post, it's not yet another "which printer should I get" query. Rather, it's more along the lines of "Should I bother getting one at all or keep using commercial vendors?"
Here's the thing. I'm a bit of a prop and modelmaker. For the last few years I've been printing stuff for my kits on high-end machines through various vendors ( high detail MJM and SLS) but it become frustrating. It's horribly expensive prototyping stuff that is mainly for my own use, I don't like waiting two weeks and the restrictions some vendors have on printing even the most unrealistic scifi weapon is a big hassle. I've got projects lined up right now that will definitely cost more to print at a commercial vendor than if I got an Ultimaker 2 (or even a Form 1).
Naturally I've been considering getting my own printer for a while. My concern however, is that all of the prosumer machines available right now are either more of a hobby in themselves (you have to LOVE the tinkering process) or will just not do what I want them to do.
I've uploaded photos of a few models in my gallery:
http://umforum.ultimaker.com/index.php?/gallery/album/336-models-done-on-high-end-machines/
Ultimaker 2 seems to have the most detailed prints out there (aside from the resin printers like the Form 1 which I am also considering). I've seen the 20 micron Yoda and the devil head. But what does it actually take to get those results? I've been scouring forums in seach of answers and am none the wiser. Am I looking at lots of failed prints or drastic changes in setup every time I print a new model? Am I going to spend more time getting the machine to do what I want than modeling?
I realize that it will take some more work if I want to get the same kind of detail I need, that it will take a bit of time to learn the printer, and that I might have to send out for SOME super-detail jobs. But the question is- how much? Currently, even the most high-end machine will turn out parts that needs SOME cleanup but my fear is that these prosumer machines will need so much that keping things like perfect symmetry in parts will be impossible. I'm more interested in the modeling and finishing the model than the printing aspect.
One thing I can say however, is that print time is not a factor I care about- I'm used to waiting 10+ days for a package to arrive, so waiting 15 hours for the printer to finish is not a problem.
A couple questions, if you'll excuse the newbness of them:
Will an Ultimaker2 print 20 microns (i.e. golden yoda and devil head quality) with what comes in the box (aside from perhaps upgrading software) or will I need to experiment and mod hardware like crazy to get there?
If the UM can do HIPS (as I have seen indicated here and there), why are so few using it? I mean... it's fantastic material to work with if you're used to gluing models together... and it sands very well.
When modeling for one of these printers, does the mesh have to be CLOSED if it is orientable for it to print? Often when I export my models (from a high-end prog) Netfabb says they are not closed even though I made triple-sure that they are before exporting. It usually isn't a problem when I send out for prints.
Can I have intersecting geometry (i.e. one closed rectangle stuck halfway into a closed sphere to create ONE solid model?) I ask because I sometimes do very complex models made up of dozens of smaller pieces that intersect. The "big" print vendors can handle these types of models.
So what do you all think- looking at the stuff I'm used to doing, will I have any real use for a machine like the UM2 or should I wait?
Thanks in advance,
//Joe