Thanks for the reply:)
We've printed various objects with the same results as shown.
Minimal crackling and popping sounds. We adressed this anyway by drying the filament in an drying oven for several hours at 75 degrees celsius.
The first print, started minutes after unpacking the filament and with the default nylon profile, came out good:
The second print and the prints after however failed. Therefore the tweaks in print setup and material settings.
Things we've tried:
Loosened the grip on the filament to reduce grinding
Atomic method and cleaned the nozzle with a needle - thickness of layers seemed smaller than it should've been and we thought some blockade may have caused under-extruding
Printed with other materials in between to make sure nothing was wrong with the printer
Recalibrated the build plate
Any ideas and tips is appreciated