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donmilne

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Posts posted by donmilne

  1. If you hear the tocking noise as the feeder motor jumps back, then the motor is encountering too much torque, fighting too much resistance. You need to work out why.

    30mm/s at 0.2 sounds ok, conservative in fact.

    You don't mention filament. What filament are you printing with, where did you get it, and at what temperature are you printing? How much printing had you done and at what temperatures, prior to the last two weeks?

     

  2. Welcome aboard. It seems to be a standard initiation rite that everyone has to take the feeder apart on their first day, and then discover that two hands isn't enough to put it back together. :smile:

    In my case I held the feeder halves together with tape, freeing up one hand to hold the stepper, while the other held the feeder, a screw and a screwdriver...

    I suggest that you make |Robert| 's feeder high on your list of priorities. No tricks needed to attach that, and it's a much better design (easier to tweak for tension, easier to keep clean).

    https://www.youmagine.com/designs/alternative-um2-feeder-version-two

     

  3. Use the Atomic method to clean out the nozzle (see online visual guide). Also, if you look back in my post history you should find where I posted an OpenSCAD script for an exact copy of the UM2 bowden clip. You do need it - you don't want the bowden tube moving.

    Edit: ah, problem solved while I was composing. The blockage was a bit more basic than I had in mind, but well done for finding the problem. :)

     

  4. This could be nothing to worry about. Sometimes the filament gets snagged on the entrance to the Teflon spacer and won't go all the way in. Then of course the motor can push as hard as it likes but the plastic isn't melted, and it ain't goin nowhere. I try to put a point on my filament rather than square cut it.

    If that's not the whole story then tweaking the temperature up by 10C might help too.

     

  5. I assume we're talking about underextrusion - though I can't see it clearly in that picture.

    The two possibilities that spring to mind are (a) deformation of the teflon spacer, (b ) getting towards the latter end of a reel (tighter coil == more drag in bowden tube).

     

  6. Don't get me wrong: we all make a mess of our first prints, but I'd have thought they would get it right before going on air - and I found it amusing to think of the conversations that must have taken place right after the camera was switched off! :smile:

    (I'm assuming they tried to print way too fast in order to get something for the camera).

     

  7. I should say that I havent tried 240C with PLA myself, I was coming up with theories because Simmon asked for some.

    I'm more curious on why Simmon is running it that hot with PLA. Given what we now know about the Teflon part, ISTM this is risking early deformation of the part, so I'm interested in why Simmon is doing it.

     

  8. Yes, I know about the variable results with sdcards from my own SPI bit banging code, which is why all the cards I use myself are by SanDisk (though even they moved their fab lines to China recently, which has made their timing much less predictable IMO). For clients we only recommend SanDisk and Kingston.

    As I said above, I'm quite sure the (SanDisk) 8GB card I was using is a good'un, so my guess is that the firmware just doesn't like 8GB cards. Have you not seen the same thing?

     

  9. I just caught the end of a BBC tech report, some guy talking about 3D printing. I stopped and watched because he was demonstrating an Ultimaker 2, seemed like nice exposure for my chosen printer.

    "Just create your design, copy it to sdcard and print it out. Simple as that", says our enthusiastic young presenter. Skit ends with camera briefly glimpsing at 1cm hockey puck like shape currently being printed... underextruding like crazy and in the process of lifting off the bed. Simple as that eh? :-)

     

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