burtoogle, I have the same problem, initial layer is expanding, but I have set the expansion to -0.25 and the xy_offset settings in my gcode files say -.25.
I tried setting my initial layer really thick, thinking I was too low and squishing out the PLA, but it still expands the first layer. I can see it in the preview so it isn't a hardware problem, Cura is telling the machine to do it. Any other idea's on how to stop this expansion?
Don
Face Shield.3mf
Face Shield.gcode