Hi Gasgano
I'm printing quite a lot of big parts to build remote controlled aircrafts.
See post:
http://forum.ultimaker.com/viewtopic.php?f=19&t=297#p1588
High Temperature increases the wrapping (bending) mainly if there are big differences in the structure width of the things you print.
It's just the usual engineering problem of plastic casting. Every unevenness in wall thickness causes differences in cooling rate which results in internal stress which causes the wrapping.
For example:
- A cylinder with no infill will have no wrap, because the wall thickness is constant.
- A cube with no infill, the edges will tend to wrap in z-direction because there is more mass in the corners
- A rhombic footprint (As my SR71 fuselage segments) has a huge mass in the sharp corners. They wrap quite a lot
- Infill causes the whole structure to wrap because the ribs cool down faster then the thick walls.
A heated build platform may solve the problem for not too high parts but when using the whole 200mm there is a risk the stress in the layers gets high enough that the print just breaks apart.
After quite some experimenting with different temperatures and settings I found the premium PLA 45 type from Orbi-tech in Germany.
This PLa has the least wrap of all materials I tested. I print it with 240°C at 100mm/sec with no problems (120 hours the last two weeks)
It's a bit more expensive but if you use double the material because you have to throw the prints away, it's always worth the money.
Michael