Hi Tinkergnome
Thanks for that info, it makes sense now ... dumb user. Taking your advice I created a solid, scale version of my design in Fusion360, and life was better.
So now I've remodelled my item at the size I wanted to print, with suitable wall thickness (shelled) and problem solved. Now all I need to do is work out the best approach for trying to print a scale version of my designs without redoing them at scale size.