I put the new hot end parts on and I have to say that up until now I've had no problems with it. Very pleased with the difference. I also got a new Bowden tube to replace my original, which has also vastly improved printing as the old one was a tiny bit too narrow, causing some print fibres to get stuck. That might be the cause of your problems, try pushing the fibre through the Bowden by hand. If it won't move smoothly, ask for another tube, there was a batch of narrow ones produced around the same time as our printers, you might be unlucky with your pipe as I was with mine.
One other thing (and I feel kind of ashamed for suggesting this). I could never understand why folks seemed to have problems with their Bowden tube popping off the fitting on the print head. Then, after I rebuilt my V2 hotend, I suddenly had no end of problems with the tube popping out. Turned out I'd put the blue (or white) clampy part in the wrong way. The clampy part with the metal blades inside it needs to be pushed down from the top, so that as it is pulled out of the tapered hole it grips the Bowden tube more tightly the harder it is pulled.
When I reassembled the head I forgot this, thinking it needed to be pushed up from the bottom, with the C sharped clip then being used to close the grip around the pipe. This is wrong. The C shaped clip is actually used to push the clampy part (are you still with me here?) away from the top and make it engage with the Bowden tube. If you have got this wrong you will have problems like I did.
I did some tests with the old Bowden tube and the discarded top of my old print head and I just could not pull the pipe out by hand when the clamp was in properly. Make sure that the clampy part is in the right way and that the C clip is pushing it away so that the little metal blades engage with the plastic of the tube.
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Daid 306
(I don't see any bad English)
The teflon insulator won't fit in your V1 hotend setup, because the wooden plates are slightly different for this part. The V2 hotend also adds a few other changes that help against plugs and other problems. It also comes with a better version of the white clip, which grips better then the old version.
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