Jump to content
Ultimaker Community of 3D Printing Experts
SteveVdb

[UM2] printing large object in PLA fails.

Recommended Posts

Hi everyone,

I've designed a case for one of my projects, see picture. The first attempt to print the case failed.

case_cura.png

Dimensions (LxWxH): 205x135x100mm.

Problem 1: warping at 3 corners. The material I use is PLA from Ultimaker, with the following print settings:

 

  • nozzle temperature: 210°C
  • bed temperature: 65°C
  • fan speed: 100%

 

I used a brim of 4mm and the glassplate has some glue on it. Normally this works fine but in this case definitely not.

DSC_1107.JPG

Problem 2: The right hole on the picture below should be round (8mm) but it's oval. Support material is set to everywhere in Cura with a grid pattern and a density of 15%. The smaller round holes and rectangle holes are good.

DSC_1108.JPG

Problem 3: With the default initial layer speed of 20mm/s it's impossible to print the inner- and outer wall of the two holes at the bottom correctly. I have to lower the speed to 10mm/s, this gives a better result althought it's not perfect.

DSC_1111.JPG

How can I fix these problems and improve the print quality ?

Thanks,

Steve

Share this post


Link to post
Share on other sites

For the bonding, have you tried the "salt method"? First, thoroughly clean the glass plate with warm water (without soap, this reduces bonding). Then wipe the plate with a tissue moistened with salt water. Gently keep wiping while it dries, so it leaves a very thin, almost invisible mist of salt stuck to the glass plate. For me this greatly increases bonding, and it works even for difficult models (e.g. thick 100% filled). I never use brim or raft for my models, the salt method works well enough.

For a full description and photos, see the manual:

https://www.uantwerpen.be/nl/personeel/geert-keteleer/manuals/

Edited by Guest

Share this post


Link to post
Share on other sites

Create an account or sign in to comment

You need to be a member in order to leave a comment

Create an account

Sign up for a new account in our community. It's easy!

Register a new account

Sign in

Already have an account? Sign in here.

Sign In Now

  • Our picks

    • Introducing Ultimaker Cura 3.6 | Beta
      Ultimaker Cura 3.6 | Beta is available. It comes with new features, bug fixes, and UX improvements. We would really like to have your feedback on it to make our stable release as good as it can be. As always, you can download the beta for free from our website, for Windows, MacOS, and Linux.
        • Like
      • 95 replies
    • Print Core CC | Red for Ruby
      Q: For some users, abrasive materials may be a new subject matter. Can you explain what it is that makes a material abrasive when you are not sure which print core to use?
      A: Materials which are hard in a solid piece (like metals, ceramics and carbon fibers) will generally also wear down the nozzle. In general one should assume...
        • Like
      • 30 replies
    • "Back To The Future" using Generative Design & Investment Casting
      Designing for light-weight parts is becoming more important, and I’m a firm believer in the need to produce lighter weight, less over-engineered parts for the future. This is for sustainability reasons because we need to be using less raw materials and, in things like transportation, it impacts the energy usage of the product during it’s service life.
        • Like
      • 12 replies
×

Important Information

Welcome to the Ultimaker Community of 3D printing experts. Visit the following links to read more about our Terms of Use or our Privacy Policy. Thank you!