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It's tough to say for sure, but I can see a few things here that might contribute:
It appears that one of the magnets on the cover with the front fan is missing (see toward the bottom of the photo). I don't remember the exact dimensions of the magnet, but your reseller (3dgbire) should be able to source some for you.
The plastic parts on the main print head assembly look a little worn (likely from all of the times the front panel has fallen open). It is possible that they are worn in such a way or that the metal pieces they attach to are bent in such a way that they no longer securely attach.
I have seen a few other threads with reports of this happening (mostly on the UM3 and UM3E), and I have seen one person at least suggest making this 3D printed clip to hold the parts together. I would mention that though it will not be a huge amount, adding this piece to your assembly will add a little bit of weight to your print head and you may see a need to adjust some speed or flow settings in your slicing software to compensate for it.
Another thing to mention that is not 100% relevant to the question you asked, but may be helpful later on is concerning that red wire you see disconnected in your photo. That wire is supposed to go into the contact spring labeled "sensor" like the white one next to it goes into the one labeled "shield." Without those wires connected, the UM3 will not be able to perform an active bed level and you will always have to level the build plate manually. I was running into this issue for a while and just fixed things up last week, so I wanted to keep you ahead of the curve on that.
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In this stable release, Cura 5.3 achieves yet another huge leap forward in 3D printing thanks to material interlocking! As well as introducing an expanded recommended print settings menu and lots of print quality improvements. Not to mention, a whole bunch of new printer profiles for non-UltiMaker printers!
The UltiMaker S7 is built on the success of the UltiMaker S5 and its design decisions were heavily based on feedback from customers.
So what’s new?
The obvious change is the S7’s height. It now includes an integrated Air Manager. This filters the exhaust air of every print and also improves build temperature stability. To further enclose the build chamber the S7 only has one magnetically latched door.
The build stack has also been completely redesigned. A PEI-coated flexible steel build plate makes a big difference to productivity. Not only do you not need tools to pop a printed part off. But we also don’t recommend using or adhesion structures for UltiMaker materials (except PC, because...it’s PC). Along with that, 4 pins and 25 magnets make it easy to replace the flex plate perfectly – even with one hand.
The re-engineered print head has an inductive sensor which reduces noise when probing the build plate. This effectively makes it much harder to not achieve a perfect first layer, improving overall print success. We also reversed the front fan direction (fewer plastic hairs, less maintenance), made the print core door magnets stronger, and add a sensor that helps avoid flooding.
The UltiMaker S7 also includes quality of life improvements:
Reliable bed tilt compensation (no more thumbscrews) 2.4 and 5 GHz Wi-Fi A 1080p camera (mounted higher for a better view) Compatibility with 280+ Marketplace materials Compatibility with S5 project files (no reslicing needed) And a whole lot more
Curious to see the S7 in action?
We’re hosting a free tech demo on February 7.
It will be live and you can ask any questions to our CTO, Miguel Calvo.
Register here for the Webinar
Are you a fan of tree support, but dislike the removal process and the amount of filament it uses? Then we would like to invite you to try this special release of UltiMaker Cura. Brought to you by our special community contributor @thomasrahm
We generated a special version of Cura 5.2 called 5.3.0 Alpha + Xmas. The only changes we introduced compared to UltiMaker Cura 5.2.1 are those which are needed for the new supports. So keep in mind, this is not a sneak peek for Cura 5.3 (there are some really cool new features coming up) but a spotlight release highlighting this new version of tree supports.
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It's tough to say for sure, but I can see a few things here that might contribute:
I have seen a few other threads with reports of this happening (mostly on the UM3 and UM3E), and I have seen one person at least suggest making this 3D printed clip to hold the parts together. I would mention that though it will not be a huge amount, adding this piece to your assembly will add a little bit of weight to your print head and you may see a need to adjust some speed or flow settings in your slicing software to compensate for it.
Another thing to mention that is not 100% relevant to the question you asked, but may be helpful later on is concerning that red wire you see disconnected in your photo. That wire is supposed to go into the contact spring labeled "sensor" like the white one next to it goes into the one labeled "shield." Without those wires connected, the UM3 will not be able to perform an active bed level and you will always have to level the build plate manually. I was running into this issue for a while and just fixed things up last week, so I wanted to keep you ahead of the curve on that.
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