I've never really examine the filament after it stops. I'll take a look today when i start a print. From everything you've told me it seems that I have the assembly right. Maybe the problem is at my hot end. It's just when it stops feeding and I push the filament up by hand then the feeder mechanisms will start working again. So maybe it's getting clogged at the hot end and when i put the additional force moves the blockage and the feeder mechanism works again. It there an issue with the bowden tube being pushed too far into the white teflon piece?
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IRobertI 521
"I've adjusted the position of the spring/bolt apparatus"
How do you mean? It can only be attached one way and the black lever should go all the way down until it rests against the wood, it'll snap into position really. The screw should be tightened until it stops. Don't overdo it though, it is plastic after all, but you'll feel when the screw hits the delrin as the resistance will go up sharply.
What does the filament look like after it stops? Does it have grinding marks or nice clean tooth marks? Also, check that the bolt is nice and clean.
I can't speak for the hotend as I'm still on the old one, hopefully someone else will jump in and help you out there. The new hotend should've solved the dreaded plug issue but if it isn't assembled properly maybe that's still a thing. Again, not sure as I'm not using that hotend.
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