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Holes in walls of 3D prints + tips for water-tight prints?
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· Holes in walls of 3D prints + tips for water-tight prints?
I usually print my medical models with 100% infill, which by nature very much reduces the possibilities of holes and leaks, althoug of course there are always thin "canals" of entrapped air in-between the extruded sausages, that are not filled. You can not avoid this.
Printing slow also helps, and with enough extrusion: better a little bit over- than underextrusion.
Also, user cloakfiend's acetone smoothing works very well: this tends to fill tiny gaps. Search for acetone smoothing on this forum.
Further options: spraying a thick varnisch? Or dipping the model in it?
However, for cell cultures, I would rather try to find commercial injection moulded containers in PP or PE (polypropylene, polyethylene): these repell water, and are chemically quite resistant. Or some other injection moulded containers that can be autoclaved. I wouldn't like the idea of cells, bacteria and chemicals getting into the little holes in the plastic of 3D-printed models, and contaminating everything.
If not commercially available, and you need enough copies of the exact same part (let's say a few thousand), it is worth looking into custom small-scale injection moulding via prototyping companies like Shapeways. They can make injection moulds in aluminum, for up to 10 000 pieces, and run the production. Might be way cheaper than 3D-printing. You make the design (according to injection moulding rules, thus with draft and equal wall thicknesses), you make a few 3D-prints to verify if it works well (very important), and then send the design online to them and they do the rest.
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geert_2 553
I usually print my medical models with 100% infill, which by nature very much reduces the possibilities of holes and leaks, althoug of course there are always thin "canals" of entrapped air in-between the extruded sausages, that are not filled. You can not avoid this.
Printing slow also helps, and with enough extrusion: better a little bit over- than underextrusion.
Also, user cloakfiend's acetone smoothing works very well: this tends to fill tiny gaps. Search for acetone smoothing on this forum.
Further options: spraying a thick varnisch? Or dipping the model in it?
However, for cell cultures, I would rather try to find commercial injection moulded containers in PP or PE (polypropylene, polyethylene): these repell water, and are chemically quite resistant. Or some other injection moulded containers that can be autoclaved. I wouldn't like the idea of cells, bacteria and chemicals getting into the little holes in the plastic of 3D-printed models, and contaminating everything.
If not commercially available, and you need enough copies of the exact same part (let's say a few thousand), it is worth looking into custom small-scale injection moulding via prototyping companies like Shapeways. They can make injection moulds in aluminum, for up to 10 000 pieces, and run the production. Might be way cheaper than 3D-printing. You make the design (according to injection moulding rules, thus with draft and equal wall thicknesses), you make a few 3D-prints to verify if it works well (very important), and then send the design online to them and they do the rest.
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