Yeah, endcaps are a real PITA regarding noise and assembly. I want to rebuild my axes to use printed internal spacers, like the UM2 does. It also uses flanged bearings so there's no risk of bearings coming loose once the internal spacers are installed.
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joergen 2
if you put too much tension on it, they will make plenty noise, plus add to the friction of the system.
have you tried a liberal amount of grease? have you considered sharpening the screws a little bit to give them a point?
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