I've once hat a similar Problem...in my case my stl model was kinda weird. Maybe its because that little horizontal Level at the right front. This could also explain why there is another little bottom layer at the left front.
Thinking back when I had a similar problem I found out, that my stl model had on that particular spot something like an almost invisible layer...so you might want to consider to check your model once again.
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curasurf 5
Any comments? Thank you!
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