Jump to content

Printing problems with 0.8 nozzle


Go to solution Solved by Slashee_the_Cow,

Recommended Posts

Posted · Printing problems with 0.8 nozzle

Good evening.
I attach two profiles with which I printed the objects in the photos.
For both cases I used the cube with only one part to calculate the flow rate.
with the 0.4 nozzle the result is acceptable to me, especially the size is almost close to perfection: the external diameter of the cylinder should be 13mm and instead it turns out to be 12.8mm.
with the nozzle 0.8 and its profile things get worse both aesthetically and dimensally:
1) in correspondence with the layer change the material protrudes outwards leaving a hollow inside (unfortunately the photos are a bit blurry). frankly it's the first object I've printed with a "layer height of 0.4" but I don't think it's a defect linked to this
2) the most serious defect for me is the dimensional error: now the diameter is 12.6mm. Too much for my needs.
I also tried to set a flow rate to overextrude but the object is always undersized (furthermore it doesn't seem like the correct way to go even if the problem had been solved).
I could perhaps use "scaling factor shrinkage compensation" but even in this case I don't think it's the right way.
Could the print speed be too high for a 0.8mm nozzle? I don't think so since the flow test suggests I reduce the flow contribution.
Last clarification, I have never calibrated the e-steps because the topic is decidedly unclear to me.
I await your help.

IMG_5638.jpg

IMG_5636.jpg

IMG_5637.jpg

EN3MAX_ Bolt Spacer 0.4 nozzle.3mf EN3MAX_ Bolt Spacer 0.8 nozle.3mf

  • Link to post
    Share on other sites

    • Solution
    Posted · Printing problems with 0.8 nozzle

    Howdy!

     

    Slowing down the print would help: you're extruding about four times as much filament (by volume) than a 0.4mm nozzle. The hot end needs to be able to heat it all the way through as it flows through. Slowing down the print = lower flow rate = more time spent in hot end. You might also want to increase your print temperature a bit to compensate.

     

    2 hours ago, Corrado1 said:

    I also tried to set a flow rate to overextrude but the object is always undersized (furthermore it doesn't seem like the correct way to go even if the problem had been solved).

    2 hours ago, Corrado1 said:

    I could perhaps use "scaling factor shrinkage compensation" but even in this case I don't think it's the right way.

    Correct! It's not the right way. The right way is to change the setting Walls > Horizontal Expansion. Increasing the flow rate doesn't really guarantee "wider lines" either, especially on a print like this (where there are so few lines, and they're not constrained by walls).

     

    2 hours ago, Corrado1 said:

    in correspondence with the layer change the material protrudes outwards leaving a hollow inside (unfortunately the photos are a bit blurry). frankly it's the first object I've printed with a "layer height of 0.4" but I don't think it's a defect linked to this

    I think I can see the problem in the photos. It is a bit related to the layer height though. Let's take a zoom in on the slice preview:

    image.thumb.png.32836b9e3be6a49d0ed4bb70d4ea290a.png

    Okay, that's a bit more polygonal than real life, but put (hopefully) simply, the nozzle doesn't extrude the filament in this shape: └─┘

    It extrudes it in this shape: O (since it's a round nozzle).

    So essentially each layer is a little donut rather than a little cylinder. Increasing the flow can help a little, since there's a little bit that can trickle down (also helped if you slow down the print).

    It's also present if you use a 0.4mm nozzle to print 0.2mm layers, just a lot less noticeable because the gaps are smaller:

    image.thumb.jpeg.7944dc657431bed928d7ea0e5aee61da.jpeg

     

    3 hours ago, Corrado1 said:

    Last clarification, I have never calibrated the e-steps because the topic is decidedly unclear to me.

    Don't feel so bad. I've never done it either. I'll just tag @GregValiant who gives a great explanation of stuff like this.

    • Heart 1
    Link to post
    Share on other sites

    Create an account or sign in to comment

    You need to be a member in order to leave a comment

    Create an account

    Sign up for a new account in our community. It's easy!

    Register a new account

    Sign in

    Already have an account? Sign in here.

    Sign In Now
    • Our picks

      • UltiMaker Cura 5.7 stable released
        Cura 5.7 is here and it brings a handy new workflow improvement when using Thingiverse and Cura together, as well as additional capabilities for Method series printers, and a powerful way of sharing print settings using new printer-agnostic project files! Read on to find out about all of these improvements and more. 
         
          • Like
        • 26 replies
      • S-Line Firmware 8.3.0 was released Nov. 20th on the "Latest" firmware branch.
        (Sorry, was out of office when this released)

        This update is for...
        All UltiMaker S series  
        New features
         
        Temperature status. During print preparation, the temperatures of the print cores and build plate will be shown on the display. This gives a better indication of the progress and remaining wait time. Save log files in paused state. It is now possible to save the printer's log files to USB if the currently active print job is paused. Previously, the Dump logs to USB option was only enabled if the printer was in idle state. Confirm print removal via Digital Factory. If the printer is connected to the Digital Factory, it is now possible to confirm the removal of a previous print job via the Digital Factory interface. This is useful in situations where the build plate is clear, but the operator forgot to select Confirm removal on the printer’s display. Visit this page for more information about this feature.
          • Like
        • 0 replies
    ×
    ×
    • Create New...