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Layer start/end

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Posted · Layer start/end

Hello All!

I am pretty new ( <1 year) in 3D printing and using slicers and I'd like to ask a noob question...

The layer end/start usually leaves a more-or-less visible mark on the outer surface of the object (FDM technology).
Why it must be on the outer surface? Would it not be possible to start the layer or at least the outermost wall from the inside of the model? By this the seam would be more hideable.

Or is it a very stupid idea?

 

layer.PNG

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Posted · Layer start/end

It's not a stupid idea at all. If you are using more than 1 line for the wall, just make sure the "outer before innner walls" setting is not enabled and the "optimize wall printing order" setting is enabled it will print the inner walls before the outers. Hope this helps.

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Posted · Layer start/end

I print usually 3, sometimes 2 walls and both settings you mentioned are enabled.

But the printer prints the infill (before or after the walls) -let's say- separately from the walls.

Just wondered if the start or end of a perimeter (maybe both) coud be hidden eg. into the infill, so the possible blob it causes would be invisible and there would be less tinkering needed to create less visible Z seams..

I set the Z seam alignment to "closest", but it is still not exatly where the infill ended.

 

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Posted (edited) · Layer start/end

If you use 3.x Cura, each layer is sliced independently in parallel fashion. The starting point of each layer is determined by the z-seam option and your hard coded setting of 'layer_start_x' and 'layer_start_y'

see:

https://github.com/Ultimaker/CuraEngine/blame/master/src/FffGcodeWriter.cpp#L1185

 

But this only impact how parts (a.k.a island) get sorted. (It is not an ideal way for path planning optimization. That's what I'm working on to improve it. See my path planning thread.)

 

To your question, the actual starting point of the layer is determined by the printing order of infill and wall. In fact, if you choose infill first, the layer starting point should always be inside the infill.

 

I haven't figured out the end point of layer yet. But the initialization of the starting point of parts (including wall and infill) could impact tool path planning, which it may not be taken care properly. 

After all Cura is open source, you could do whatever you want with your ideas.

 

Edited by Ricky

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Posted · Layer start/end

Hi all,

as said in another thread, I think it would be a great feature to be able to disable the parallel processing to get back the "old" slicing quality of cura <=2.4.

However, what about doing the parallel processing not layer-wise but blocks-of-layers wise?

For example, one could assign layers 1..20 to thread 1, 21..40 to thread 2, etc. Within each block-of-layers the slicer could make use of starting a new layer at where the last one ended, and only after every 20 layers it would have to start at a possibly suboptimal position.

 

BTW, one more great option would be to have a "don't care" for print order, but just print shell, infill, holes, etc in any order just to avoid travels. For more technical objects, such as mounts, ducts, gears, etc, surface is not the most important thing so they may profit from such an option. Stupid idea?

 

Best regards,

Andre

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Posted · Layer start/end

@al65

Assuming you ignore starting point and end point among layers, the slicing problem above is called embarrassingly parallel problem. One should not group or schedule ahead in algorithm. The reason is that one machine may have only 4 cores. It is reasonable to group the threads by 4. But what if I have a many core GPU or even a grid of computer where tens of thousand of core are available. If you still groups by 4, you won't gain any performance. Thus, it is a bad idea.

 

Early optimization is the root of all evils.

 

If you are interested in getting your hands dirty, we could work together in 15.04 legacy branch to optimize travel path.

 

My goal is to run TSP on path planning for parts. So far I'm working on my dev branch:

  • Added thread safe logging to file and screen with G3LOG
  • Enable CMake
  • Output parts (island) to an external file for TSP solvers
  • Added matplotlib to view the parts by layers

 

See my forked on Cura Engine: https://github.com/rickyzhang82/CuraEngine/tree/dev-15.04.6

 

Also, if you want a release version with UI, you can build it as RPM in Fedora 28. I patched the build script so that it can pull from my dev-15.04.6 CuraEngine repo: https://github.com/rickyzhang82/LegacyCura/tree/dev

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Posted · Layer start/end

Hello!

 

I have got the next problem, look on the picture. (PLA, nozzle: 205C, retraction 5mm, retraction speed 80mm/s)

Could you help my, how can I hide it? Or could you suggest my a good CURA option?

Thanks!Picture

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Posted · Layer start/end

1) Print slower to avoid those blobs.

2) Make sure all the printing speeds are the same because...

 

It takes a few seconds for the pressure in the nozzle to equalize so everytime the printing speed slows down you get overextrusion and everytime it speeds up you get underextrusion.  Those blobs are possibly because it slowed down just before it printed the outer wall.

 

Also I tend to get better quality with a bit thicker layers than you have here although that might be unrelated in this case.

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