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In my UM2 (non-plus) the thick light brown blobs and burn marks come from material accumulating on the outside of the nozzle. Then this sags and gets deposited somewhere on the print, and then gets smeared out. These often appear when there is a bit of overextrusion, for example if the layer contains lots of short infill lines where the head has to slow down and change direction. Little, thin black flakes come from the inside of the nozzle, and they often appear after a cold start, thus in the beginning of a print. If I carefully watch while printing, I can see it happen. Some materials and some colors are more susceptible to this than others.
White is ideal for detecting burned material ?
This will be visible if the filament is in HotEnd for too long. Many retractions in a small space also cause this effect, as well as slow high temperature printing and too much water in the filament. Concerning water content, I'm not sure if it will eventually lead to burned filament.
And of course, problems with constant filament movement are responsible for combustion residues. Therefore, the entire path from the filament roll to the material exit from the nozzle must always be examined for the smallest problems.
When assembling, ColdEnd's (the Teflon parts) must fit snugly in the coupling, so much so that the compression spring can always manage to push the ColdEnd through the coupling onto the neck of the HotEnd. But very often new Teflon couplings are far too tight in the coupling and can not be moved by the pressure of the spring. This can cause extreme disturbances in the filament flow. Then, the ColdEnd has to be made manually accurate with grinding tools. Otherwise, there may be a gap between the neck of the HotEnd and the lowest point of the ColdEnd, where material accumulates and is slowly roasted.
In the most harmless case, some of the roasted material is always being conveyed out, and the risk of nozzle clogging is increasing. If the gap is too large, however, material may also leak out through the threads of the hot-end and clutch. Then the exiting material runs slowly over the hot end down over the nozzle and finally even to printed areas.
Edited by mnis
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Cura 5.7 is here and it brings a handy new workflow improvement when using Thingiverse and Cura together, as well as additional capabilities for Method series printers, and a powerful way of sharing print settings using new printer-agnostic project files! Read on to find out about all of these improvements and more.
S-Line Firmware 8.3.0 was released Nov. 20th on the "Latest" firmware branch.
(Sorry, was out of office when this released)
This update is for...
All UltiMaker S series
New features
Temperature status. During print preparation, the temperatures of the print cores and build plate will be shown on the display. This gives a better indication of the progress and remaining wait time. Save log files in paused state. It is now possible to save the printer's log files to USB if the currently active print job is paused. Previously, the Dump logs to USB option was only enabled if the printer was in idle state. Confirm print removal via Digital Factory. If the printer is connected to the Digital Factory, it is now possible to confirm the removal of a previous print job via the Digital Factory interface. This is useful in situations where the build plate is clear, but the operator forgot to select Confirm removal on the printer’s display. Visit this page for more information about this feature.
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geert_2 557
In my UM2 (non-plus) the thick light brown blobs and burn marks come from material accumulating on the outside of the nozzle. Then this sags and gets deposited somewhere on the print, and then gets smeared out. These often appear when there is a bit of overextrusion, for example if the layer contains lots of short infill lines where the head has to slow down and change direction. Little, thin black flakes come from the inside of the nozzle, and they often appear after a cold start, thus in the beginning of a print. If I carefully watch while printing, I can see it happen. Some materials and some colors are more susceptible to this than others.
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mnis 11
White is ideal for detecting burned material ?
This will be visible if the filament is in HotEnd for too long. Many retractions in a small space also cause this effect, as well as slow high temperature printing and too much water in the filament. Concerning water content, I'm not sure if it will eventually lead to burned filament.
And of course, problems with constant filament movement are responsible for combustion residues. Therefore, the entire path from the filament roll to the material exit from the nozzle must always be examined for the smallest problems.
When assembling, ColdEnd's (the Teflon parts) must fit snugly in the coupling, so much so that the compression spring can always manage to push the ColdEnd through the coupling onto the neck of the HotEnd. But very often new Teflon couplings are far too tight in the coupling and can not be moved by the pressure of the spring. This can cause extreme disturbances in the filament flow. Then, the ColdEnd has to be made manually accurate with grinding tools. Otherwise, there may be a gap between the neck of the HotEnd and the lowest point of the ColdEnd, where material accumulates and is slowly roasted.
In the most harmless case, some of the roasted material is always being conveyed out, and the risk of nozzle clogging is increasing. If the gap is too large, however, material may also leak out through the threads of the hot-end and clutch. Then the exiting material runs slowly over the hot end down over the nozzle and finally even to printed areas.
Edited by mnisLink to post
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