Hi gr5, my nozzle is 0.5mm and layer height 0.25mm.
Shell thicknes 1.0 and 0.5 produce this
With shell thickness 0.9mm and everything in Expert -> Fix horrible UNchecked
Now, I can live with the empty space in the middle of the bar, its not that important. While making the bar, I made it 0.25x0.25, maybe that is what is causing Cura not to fill it all the way?
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gr5 2,005
The wall is probably too thin for Cura to slice. Try making your "shell" thickness in Cura much smaller as a test. If you are using .4mm try .39, .38, .37. Try .3, try .2, try .1. See what happens.
You probably don't want any of the "fix horrible" boxes checked. They usually only should be checked if the model isn't manifold. You can test this in the "xray view" and if you see any red areas in your model then you either need to fix it or use the "fix horrible" settings. Red areas indicate an internal wall or a hole in a wall.
However I don't think this is related to your issues - I think it's just too thin to slice.
If you have a .4mm nozzle and .35mm slices nicely it will probably print fine. You can go down to 75% nozzle width without too much trouble. Or you could go back to blender and thicken your part.
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