Tension needs to be high enough so that the knurled wheel bites into the plastic, which should leave nice precise series of toothmarks. The plastic should not be squeezed so hard that it deforms to an ellipse shape, as the feeder will then be losing a lot of torque just getting the filament through the narrow gap in feeder.
The whole feeder chain is actually quite a simple mechanism. If you check for binding at every step along the way, e.g. possible binding on the spool, excessive tension in the feeder, excessive friction in the tube (tightly wound filament), dirty nozzle etc, it should be possible to pinpoint where the problems are.
Also consider a temperature test and that the filament is good quality of the correct diameter.
Recommended Posts
Dim3nsioneer 558
A picture of the teeth marks in your filament with the current feeder setting might help people to answer your question about the right tension.
Link to post
Share on other sites