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owen

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Posts posted by owen

  1. This is something I've been thinking about lately. You could slice the model twice, once with 30% infill, and once with 100% infill. Then cut and paste the g-code at whatever layer you want the new infill to start.

    I hope in the future there will be a Skeinforge plugin for something like this.

    I don't think you could do this because of the 'E' value in GCode. It is always increasing unlike x, y and z which always stay below 210.

    Admittedly this isn't my area of expertise, but couldn't you manually enter a G92 and set the E value to wherever the new one picks up at?

    Good point. I did a similar thing yesterday so I should have thought of that.

  2. This is something I've been thinking about lately. You could slice the model twice, once with 30% infill, and once with 100% infill. Then cut and paste the g-code at whatever layer you want the new infill to start.

    I hope in the future there will be a Skeinforge plugin for something like this.

    I don't think you could do this because of the 'E' value in GCode. It is always increasing unlike x, y and z which always stay below 210.

  3. @Tom: I'll first start fixing the problem with the geohagen kit. Hope this will solve the extrusion issue.

    @owen: the reason for me not to use an experimental firmware, is that I don't slice the files with RepG. I do all the prepwork in NetFabb and then leave the printing to RepG. Or will the Marlin firmware also improve the printing as well? It's worth giving it a shot ;-)

    I've only ever used Netfabb and always export to RepG unless the file is too big. Marlin is heaps good with Netfabb generated code. Not that it probably makes much difference what program generates the code.

  4. That groove mount looks pretty good. One other thing I noticed Baphi is that you're using 5D firmware. I think if you move on to Marlin you'll get less temperature variation. It's far better firmware in either case, it prints much smoother. It's a bit involved getting it on there but it's worth it. I used Daid's tool, Build Me Marlin last time to set up the settings before uploading it to the UM and it is great.

  5. Can high temperatures cause the printhead to clog then?

    Sometimes when the plastic starts melting too high up and so it's too soft to push against. I can't think of what else could be causing your problem other than what you've already tried so it's worth a shot.

  6. In RepG. Lower your temp by 5 degrees at a time and see if you can extrude plastic by turning the wooden wheel by hand. See how low you can go but you want to be able to push the plastic through fairly easy and for it to be hot enough to be shiny still. I print at 210 C but some go as low as 185 or something. If and when you think you can extrude at a lower temp, try a small print first.

    Good luck.

  7. Hi

    Here's how I do it if everything is already assembled, others may differ.

    1 Turn the UM heater on to just enough heat to make any plastic in the threads soft.

    2 Loosen off the 4 main bolts so you can unscrew the peek block.

    3 Tighten 2 - 6mm nuts onto the brass tube on the opposite end of the nozzle

    4 Turn the top nut clockwise while holding the heater block so the brass tube turns down through the heater block a few turns.

    3 Screw the nozzle onto the brass tube firm using PTFE tape while using the top nut to hold the brass tube still.

    4 Turn the nozzle while holding the heater block so the that the brass tube screws back up through the aluminum block all the way till the top flat part of the nozzle tightens up against the bottom of the aluminum block.

    5 Remove the top nut and then the bottom nut while holding the block.

    6 Tighten down the Peek piece onto the brass tube through the aluminum plate till it meets up against the top of the aluminum block. Make sure you are holding the nozzle with a spanner etc. so that the brass tube does not wind back through the aluminum block and create a gap between the aluminum block and nozzle.

    7 Tighten up the the four screws from the top getting the bowden tube end right (See instruction in Wiki) while preferably holding the heater block in the orientation you want it to end up, usually running long wise from front to back with the thermocouple hole on the correct side.

    Notes

    Always hold the heater block when necessary to not put strain on the wires.

    You may use a bit of heat transfer compound, like that used on CPU's in computers, between metal parts to aid in heat transfer but not necessary.

    You shouldn't need tape between the brass tube and aluminum block but could use a bit if it helps in tightening things up. The real pressure is between the brass tube and nozzle and this is the one to get right.

    As the brass tube becomes older it gets softer and is more breakable due to over tightening.

    All the best

  8. Thank you for your suggestion.

    The z stepper is set to 1/8 as explained in [1]. I allready thought about swiching to 1/16 to fix this but then it would be broken with ReplicatorG / Skeinforge an I hoped (and still hope) there is a software setting for this.

    [1] http://wiki.ultimaker.com/Electronics_build_guide

    It may be switched to 1/16 via a short, which is why double the steps are sent to the motor. If you had a multimeter you could measure it. If not you could look for a blob of solder accross the tracks. Another way to prove it is shorted is to see if there is a change when you do put a jumper there or not.

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