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Are you taking your measurement from the top of the cube (as printed) or the bottom of the cube? It would be helpful if you could post some of your settings; layer height, print speed(s), temps, wall line width and no. of walls., outer before inner walls, alternate extra wall; compensate wall overlaps, infill before walls.
This is very common. vertical holes too small. It's much worse with round holes than square holes - with square holes typically it's only the corners that are a problem and typically the sides are fine. 0.5mm shrunk diameter is typical although I usually see closer to 0.3 shrinkage and I typically add 0.4mm to my vertical holes in CAD as a first estimate.
To answer your question - this is because PLA cools quite quickly (in milliseconds) as you are printing and so it shrinks a bit so it's under tension - PLA sticks to itself when liquid - like snot - like mucus. This is a very very useful property (try printing with PVA - horrible in comparison) but when you are printing it's like a liquid rubber band and when printing circles it pulls inward or if squares it pulls inward mostly on the corners.
There are other reasons why holes are too small - CAD software doesn't output circles but instead polygons with each point on the circle and that makes the polygon *smaller*. This is typically only an additional 0.1mm so not as significant (depends on how many sides to your polygons). Also PLA shrinks by about 0.3% - also not as significant as in your example .3% of 1cm is .03mm.
Oh by the way - so the problem is worse near the heated bed but the heated bed is so amazingly helpful for other reasons it's worth it. But if ALL your parts are smaller than 1cm you could lower the heated bed to 45C. Or even go with blue tape instead (but if you use blue tape you have to wash it first with isopropyl alcohol). Also if you print cooler the problem isn't as bad. I've printed PLA as low as 180C but you have to print much slower as it's more like peanut butter than honey at that temperature. I usually print at 200C on UM3.
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Strap in for the first Cura release of 2024! This 5.7 beta release brings new material profiles as well as cloud printing for Method series printers, and introduces a powerful new way of sharing print settings using printer-agnostic project files! Also, if you want to download the cute dinosaur card holder featured below, it was specially designed for this release and can be found on Thingiverse!
S-Line Firmware 8.3.0 was released Nov. 20th on the "Latest" firmware branch.
(Sorry, was out of office when this released)
This update is for...
All UltiMaker S series
New features
Temperature status. During print preparation, the temperatures of the print cores and build plate will be shown on the display. This gives a better indication of the progress and remaining wait time. Save log files in paused state. It is now possible to save the printer's log files to USB if the currently active print job is paused. Previously, the Dump logs to USB option was only enabled if the printer was in idle state. Confirm print removal via Digital Factory. If the printer is connected to the Digital Factory, it is now possible to confirm the removal of a previous print job via the Digital Factory interface. This is useful in situations where the build plate is clear, but the operator forgot to select Confirm removal on the printer’s display. Visit this page for more information about this feature.
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yellowshark 153
Are you taking your measurement from the top of the cube (as printed) or the bottom of the cube? It would be helpful if you could post some of your settings; layer height, print speed(s), temps, wall line width and no. of walls., outer before inner walls, alternate extra wall; compensate wall overlaps, infill before walls.
I am surprised you have such a large error.
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gr5 2,157
This is very common. vertical holes too small. It's much worse with round holes than square holes - with square holes typically it's only the corners that are a problem and typically the sides are fine. 0.5mm shrunk diameter is typical although I usually see closer to 0.3 shrinkage and I typically add 0.4mm to my vertical holes in CAD as a first estimate.
To answer your question - this is because PLA cools quite quickly (in milliseconds) as you are printing and so it shrinks a bit so it's under tension - PLA sticks to itself when liquid - like snot - like mucus. This is a very very useful property (try printing with PVA - horrible in comparison) but when you are printing it's like a liquid rubber band and when printing circles it pulls inward or if squares it pulls inward mostly on the corners.
There are other reasons why holes are too small - CAD software doesn't output circles but instead polygons with each point on the circle and that makes the polygon *smaller*. This is typically only an additional 0.1mm so not as significant (depends on how many sides to your polygons). Also PLA shrinks by about 0.3% - also not as significant as in your example .3% of 1cm is .03mm.
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gr5 2,157
Oh by the way - so the problem is worse near the heated bed but the heated bed is so amazingly helpful for other reasons it's worth it. But if ALL your parts are smaller than 1cm you could lower the heated bed to 45C. Or even go with blue tape instead (but if you use blue tape you have to wash it first with isopropyl alcohol). Also if you print cooler the problem isn't as bad. I've printed PLA as low as 180C but you have to print much slower as it's more like peanut butter than honey at that temperature. I usually print at 200C on UM3.
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