Dry it again, PVA is a great material for support structures, bad really a mess when it comes to humidity. If you have more than 40-50% humidity and plan to print a longer job, you should consider to buy or build a drybox, to print directly out of this box.
The filament makes not always a cracking sound like steam, it does when it is really wet, but you can get problems also before like a clogged nozzle and something like that. My previous print started ok after 5cm PVA stopped extruding for 3-4mm and then started again extruding and printing fine. Was also some kind of clogging but unclogged itself after some time.
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zungara 10
how dry is your PVA? If it is not dry enough you will get problems. If it is nearly to dry it will easy break. I have no measure system but I start printing if it really easy break "into 1000 pieces" :-) But keep aware that it will not break in the tube.
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aag 6
I kept it for 12 hours in a food dryer with warm air at 60°C, It's not really brittle, but on the test extrusion it does not make the cracking sounds typical of steam.
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